
Suction Rubber Hose with Sandwich Flange
Collapse-resistant suction hose with rubber-lined sandwich flange, -0.1 to 1.0MPa, ID 100-1100mm.
| Product Name | Suction Rubber Hose with Sandwich Flange |
|---|---|
| Inner Diameter (ID) | 100-1100 mm |
| Length | 500-11800 mm |
| Working Pressure (WP) | -0.1 to 1.0 MPa |
| Burst Pressure (BP) | -0.3 to 3.0 MPa |
| Flange Type | Sandwich flange |
| Application | CSD/TSHD dredger suction and pump system |
| Origin | China |
Specifications are supplied per order within the ranges shown. Send the flange drawing or the details of the section being replaced and the connection is machined to match.
Overview
Same suction duty, different joint. This hose serves the drag arm of a TSHD or the cutter ladder of a CSD, reinforced with spiral steel wire or multi-layer construction so it will not collapse when the pump pulls a vacuum, and terminated in sandwich flanges rather than bare steel ones. It is specified where the flange sealing face itself is exposed to the abrasive medium.
Who it is for
Dredging contractors specifying suction line where the flange face needs the same rubber protection as the hose bore.
Key benefits
- Spiral steel wire or multi-layer reinforcement resists collapse under vacuum
- Rated -0.1 to 1.0 MPa working pressure
- Highly wear-resistant natural rubber for demanding dredging conditions
- Internal high-strength steel rings absorb pump vibration and pressure pulsation
- Sandwich flanges keep the wetted joint surfaces rubber lined
What goes wrong without it
Vacuum collapse on the suction side stops production and is often diagnosed late, after throughput has already dropped.
A bare steel flange face on the suction side wears from the inside out where the slurry passes the joint.
Pump pulsation travels back through a rigid connection into the mounting structure; the reinforced rubber body absorbs it.
Construction and technical features
- Reinforcement: high-tensile textile with steel rings or spring steel wire for vacuum resistance
- Body: highly wear-resistant natural rubber compound
- Internal high-strength steel rings for vibration and pulsation absorption
- Flanges: sandwich type
- Flexible body with flanged ends for easy manoeuvring during operation
Quality control
- Raw material test on every batch of natural rubber, tensile textile and rubber additives before it enters the warehouse
- Hose dimension check on inner diameter, outer diameter, wall thickness and flange alignment against the design drawing
- Weight check on every hose to confirm it falls inside the agreed tolerance band
- Hydrostatic or vacuum pressure test to the specified working pressure when the order calls for it
- Third-party inspection can be arranged on request
Where it is used
- TSHD drag arm suction section
- CSD cutter ladder suction line
- Dredge pump inlet where joint erosion has been observed
- Long-duration maintenance dredging with continuous vacuum
Customisation
- Inner diameter 100-1100 mm, length 500-11800 mm
- Reinforcement type selected for the vacuum duty
- Flange drilling to your existing table
- Customer identification marking
How it compares
Versus the steel-flange suction hose, this version rubber lines the wetted joint surfaces; the reinforcement, ratings and dimensions are the same. Versus a discharge hose, neither should be swapped in: discharge hose is not reinforced against vacuum collapse.
Selection and use notes
- Confirm the actual suction duty against the -0.1 MPa vacuum rating before ordering
- Bolt up evenly in a crossing pattern against the rubber-lined face
- Give the drag arm its full movement range without reaching the hose bend limit
- Replace any section showing ovalisation rather than attempting a field repair
Questions buyers ask
Why not use a discharge hose on the suction side?
Discharge hose is built for positive pressure. The suction hose is reinforced with spiral steel wire or multi-layer construction specifically to prevent collapse under vacuum conditions.
What is the pressure range?
-0.1 to 1.0 MPa working pressure and -0.3 to 3.0 MPa burst pressure.
What sizes do you supply?
Inner diameter 100-1100 mm and length 500-11800 mm.
Does it help with pump vibration?
Yes. The inner high-strength steel rings absorb vibration and pulsating pressure generated by the dredge pump and the flowing medium.
Can we specify the flange drilling?
Yes. Send the flange drawing or the details of the section being replaced.
Is independent inspection available?
Yes, a third-party inspection agency can be invited according to your requirements.
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View specificationsNeed this section to bolt into what you already run?
Send the flange drawing, the bore and the working pressure. We will confirm the specification and the lead time.