Seamless tube and finned tube manufacturer since 2014 - exported to more than 20 countries
Drilled tubesheet with the tube hole pattern machined to the bundle layout
Tubesheets

Tubesheet

Drilled tube plate up to 5000 mm diameter and 750 mm thick

Overview

What Tubesheet Is

The tubesheet is the plate that fixes every tube in a heat exchanger and seals one medium from the other - a fitting that holds the tubes in place by rolling or welding.

Its hole pattern has to match the bundle exactly, which is why buying the plate and the tubes from one source removes a whole class of fit-up problems.

Fanbang machines tubesheets up to 5000 mm outside diameter and 750 mm thick with tube holes up to 120 mm diameter.

Key Benefits

Why Engineers Specify It

Very large plate capability

Up to 5000 mm outside diameter and 750 mm thickness in one piece.

Large tube holes

Tube hole diameter up to 120 mm covers heavy process exchangers, not only small bore bundles.

Material matched to the bundle

Carbon steel, stainless, duplex stainless, nickel alloy and copper plates.

Drilled to the bundle we supply

Hole pattern, pitch and grooving are taken from the same drawing as the tubes.

Application Scenarios

Where It Is Used

  • Shell and tube heat exchangers
  • Condensers
  • Feedwater heaters
  • Boilers
  • Pressure vessels
Large tubesheet on the vertical machining centre
Large tubesheet on the vertical machining centre
Who It Is For

Buyers Who Come to Us for This Tube

Pressure vessel fabricators

Plates drilled to the exchanger drawing, ready for tube rolling.

Heat exchanger retubing contractors

Replacement plates that match an existing bundle layout.

EPC project buyers

Tubes and tube plate on one purchase order and one delivery.

Problems It Solves

What Goes Wrong Without It

Tube and tubesheet arriving from different suppliers

Ordering both from one mill keeps hole pattern and tube outside diameter on the same drawing.

Large diameter plates split into sections

Plates to 5000 mm are machined in one piece.

Mismatched materials at the joint

Plate material is selected to pair with the tube alloy for the service.

Specifications

Tubesheet Dimensions

These are the ranges our production lines run. Sizes outside them are quoted case by case rather than assumed.

ItemSpecification
Maximum outside diameter5000 mm
Maximum thickness750 mm
Maximum tube hole diameter120 mm

Materials

ComponentMaterials available
Plate materialCarbon steel, stainless steel, duplex stainless steel, nickel alloy, copper
Manufacturing Process

How It Is Made

Plate preparationPlate is cut and faced to the drawing dimensions.
Hole drillingThe tube hole pattern is drilled to the bundle layout.
GroovingTube holes are grooved where the joint design calls for it.
Dimensional inspectionHole pitch, diameter and plate flatness are inspected before dispatch.
In Production

Tubesheet on the Shop Floor

Large tubesheet on the vertical machining centre
Large tubesheet on the vertical machining centre
Tube plate being faced before drilling
Tube plate being faced before drilling
Finished tubesheets stacked in the workshop
Finished tubesheets stacked in the workshop
Quality Control

Inspection and Certification

Every tube passes eddy current and hydrostatic testing, with tensile, flattening, flaring, hardness and chemical analysis carried out on our own equipment. Fin pitch, fin height and finned length are verified as dimensional items in their own right.

The company holds ISO 9001:2015, CE certificate, Production licence for pressure pipe.

See the inspection chain

Customization

What Can Be Changed

  • Base tube material and wall thickness within the range above
  • Fin material, fin pitch and fin height to the bundle design
  • Finned length and bare end length for the tubesheet joint
  • Marking, packing and certificate scope for the destination market
Comparison

Compared With the Alternatives

A tubesheet is not an alternative to a tube - it is the other half of the bundle. The decision that matters is material pairing: a duplex tube in a carbon steel plate needs a different joint design from an all-stainless bundle.

Use Guide

  • Send the exchanger drawing with hole pattern, pitch, groove detail and plate material.
  • State the tube outside diameter and wall so hole diameter and grooving suit rolling or welding.
  • For retubing, confirm the existing plate thickness and hole pattern before ordering.
Quantities, lead time and packing are quoted against your drawing. Email [email protected] with the bundle data and we will confirm what the lines can hold.
FAQ

Tubesheet FAQ

What is the largest tubesheet you can machine?

5000 mm outside diameter, up to 750 mm thick.

What tube hole diameters can you drill?

Up to 120 mm.

Which materials do you supply?

Carbon steel, stainless steel, duplex stainless steel, nickel alloy and copper.

Can you supply tubes and tubesheet together?

Yes. Supplying both from one drawing is the usual way we deliver exchanger bundles.

Quote Tubesheet From Your Drawing

Send base tube size, wall thickness, fin geometry, material and length. You get a quotation against the drawing, not a catalogue page.

[email protected] · Tel 0086 512 58392615 · Monday to Saturday, 08:30 - 17:30 China Standard Time (GMT+8)