Solution
Thickness and Tolerance Control for Thin Strip
Thickness is the specification buyers argue about most, because it is the one that stops a press line the fastest. This page sets out how the Wuxi plant holds it and what you need to state so the tolerance is quoted correctly.
Why This Matters
The Problem Behind the Specification
At 0.5 mm a two micron drift is a rounding error. At 0.05 mm it is four percent of the section and it changes how the strip forms, springs back and welds. That is why thin gauge cannot be treated as ordinary cold rolled material with a smaller number on the order.
Yongxin rolls this band on a 4-Hi 650 mm reversing mill imported from COSMEC in Italy and a 20-Hi 650 mm Sendzimir mill imported from the USA, backed by 4-Hi and 6-Hi 650 mm mills and a temper rolling mill. The 20-Hi configuration exists specifically because small work rolls supported by a cluster are what let a mill hold gauge at very thin section.
Tolerance is agreed before production. Where the customer states a tolerance we roll to it. Where no tolerance is stated we follow the Yongxin standard tolerance, and that standard is confirmed in writing with the quotation so there is no assumption left in the order.
Process Coverage
How This Is Handled From Design to After Sales
Design and Enquiry
Nominal thickness, tolerance band and the measuring method are agreed. Tell us whether your tolerance is a total band or plus and minus from nominal.
Material Selection
Grade and incoming feedstock condition are checked, because a feedstock that is already out of flatness limits what the mill can correct.
Sampling
A sample is rolled to the target gauge and sent for your approval before bulk production starts.
Production
Rolling passes are set to reach the ordered gauge without over reduction, on the mill best suited to the section.
Levelling
The stretch bending leveller and temper mill remove residual shape so the measured thickness is not distorted by coil set.
Inspection
Thickness is verified with the ordered measuring method and the result recorded before release.
Packing
Coil weight and inner diameter are set so the strip is not marked or deformed in transit.
After Sales
If a delivered coil measures outside the agreed band, send the readings and the measuring position and we will trace it back through the process record.
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FAQ
Thickness and Tolerance Control FAQ
What tolerance can Yongxin hold
What happens if I do not state a tolerance
Why does the measuring position matter
Does levelling change the thickness
Get This Specification Right Before You Order
Send the requirement, the drawing and the process it feeds. We will confirm feasibility and prove it with a sample rather than a promise.