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Ceramic Heat Accumulation Substrate

Honeycomb ceramic media for heat storage and heat exchange, widely applied in metallurgy, petroleum and chemical industry, electric power and boiler applications.

Ceramic Heat Accumulation Substrate

Product Overview

PRUITING® Honeycomb ceramic heat accumulation substrate are made of corundum-mullite, cordierite-mullite, cordierite, mullite, zirconia-mullite, carbo-corundum and so on with different hole shapes, such as square hole and hexagon hole, different wall thicknesses from 0.5mm to 5mm, and different figure specs.

Ceramic Honeycomb as the media of heat storage and heat exchange, has been widely applied in the fields of metallurgy, petroleum & chemical industry, electric power, boiler and so on.

It has high surface area, small resistance and thermal expansion, strong chemical corroding resistance, excellent thermal shock resistance.

Key Benefits

Technical Features and Key Benefits

  • Made of corundum-mullite, cordierite-mullite, cordierite, mullite, zirconia-mullite and carbo-corundum
  • Square hole and hexagon hole shapes available
  • Wall thickness from 0.5mm to 5mm and different figure specifications
  • High surface area with small resistance and small thermal expansion
  • Strong chemical corroding resistance and excellent thermal shock resistance

Who It Is For

Buyers Who Specify This Product

  • Metallurgy plants using regenerative heating
  • Petroleum and chemical industry thermal process operators
  • Electric power and boiler plant engineering companies

Problems It Solves

What It Fixes in the Exhaust Line

  • Heat lost from industrial furnaces and thermal processes
  • Media that crack under repeated thermal cycling
  • Chemical corrosion of heat exchange media in aggressive flue gas

Specifications

Published Sizes and Technical Data

A). Specification for cordierite heat accumulation substrate:

Chemical analysis

CompositionValue(%)
Al2O328~38
SiO245~55
MgO12~14
Others< 5

Physical properties

IndexUnitValue
Densityg/cm31.7~2.0
Coefficient of heat expansion(X10-6K-1) (20-800°C)≤3.0
Specific Heat(J/Kg.k)(20 - 1000°C)900~1150
Thermal Conductivity(20 - 1000°C)1.2 - 1.8
Impact Thermal Resistance(°C/min)≥350
Max.Working Temp.°C1320
Water absorption%15~25

Dimension and other physical properties

DimensionQuantity of channelsWall thicknessOutside wall thicknessChannel WidthVoid sectionWeight piece
150×150×30025×251.0mm±0.11.2mm±0.154.8-5.0mm67%3.2-4.2kg
150×150×30032×320.9mm±0.11.2mm±0.153.8-3.9mm61.6%3.7-4.7kg
150×150×30040×400.7mm±0.11.1mm±0.152.9-3.1mm64%3.6-4.6kg
150×150×30043×430.65mm±0.11.1mm±0.152.7-2.9mm62%3.7-4.7kg
150×150×30050×500.6mm±0.10.8mm±0.152.3-2.5mm61%3.8-4.8kg
150×150×30060×600.45mm±0.10.8mm±0.151.9-2.1mm63.4%3.6-4.6kg

Figures above are reproduced from the PRT published specification. Dimensions in mm unless stated otherwise. Ø denotes diameter.

Quality And Supply

Quality Control Certification and Customisation

Quality Control and Certification

PRT achieved ISO/TS16949:2009 certification in 2009. All products are made in high quality and are completely inspected during manufacturing.

Research and Development

Pruiting has its own independent research laboratory and invests every year in catalyst technology and ceramic technology. An established new product development process is applied from the initial stage of development to shorten the development cycle and avoid errors.

Customisation Options

We work hand-in-hand with our customers to develop bespoke technical solutions. Send the engine displacement, target emission standard and installation envelope by email and our engineers will confirm the matching specification.

How to Order

  1. Send the engine displacement or flue gas duty, the target emission standard and the installation envelope.
  2. Our engineers confirm the matching dimension, cell density and material from the specification table.
  3. You receive a written quotation. Samples and drawings are handled by email.

FAQ

Ceramic Heat Accumulation Substrate FAQ

Which materials can the media be made from?

Corundum-mullite, cordierite-mullite, cordierite, mullite, zirconia-mullite, carbo-corundum and so on.

What is the maximum working temperature of the cordierite grade?

The published physical property table gives a maximum working temperature of 1320 °C for the cordierite heat accumulation substrate.

Which hole shapes and wall thicknesses are available?

Square hole and hexagon hole shapes, with wall thicknesses from 0.5mm to 5mm and different figure specifications.

Where is this media used?

Ceramic honeycomb as the media of heat storage and heat exchange has been widely applied in the fields of metallurgy, petroleum and chemical industry, electric power and boiler.

Talk to an Engineer About Your Emission Control Project

Send us the engine displacement, target emission standard and installation envelope. We will come back with the matching substrate or catalyst specification.

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