PRT · Emission Control And Exhaust Filter Products Since 2005 +86 187 7537 6470[email protected]

Metallic Substrate

Metallic honeycomb carrier wound from 0.06mm, 0.05mm or thinner steel foil, giving lower exhaust gas counter pressure, better engine performance and lower fuel consumption.

Metallic Substrate

Product Overview

PRUITING® metallic substrate, is using 0.06mm, 0.05mm or thinner steel foil in the series of products, this leads to a further reduction in the exhaust gas counter pressure which improves the engine performance and decrease the fuel consumption.

Current product offer covers from 0.5" to 39.50" in diameter as a single catalyst for 3-way, DOC and other industrial applications, which would be perfect solution for gasoline or diesel engines displacement from 0.1 to 200 liters.

The main feature of our metallic substrate as follows:

  • Material SUS304, SUS441 or as customer requirement
  • Density: can be from 100CPSI to 1000CPSI.
  • Meet the emission legislation for the Euro III, small engine: EPA CARB & E-mark, diesel engine: Euro VI.
  • Specification: can be designed as customer needed. Especially, we have large specification metallic substrate for the diesel engine truck which can meet the emission standard of Euro VI.
  • We have our advantage product of double SS foil metallic substrate:

Faster conduction heat (disparate the heat faster, the foil is not easy to melted). Higher vacuum intention the foil material will be brazed much faster which will not loosen when the metallic substrate is used. The double S have much better purification efficiency.

Key Benefits

Technical Features and Key Benefits

  • Uses 0.06mm, 0.05mm or thinner steel foil, reducing exhaust gas counter pressure
  • Improves engine performance and decreases fuel consumption
  • Material SUS304, SUS441 or as customer requirement
  • Cell density from 100 CPSI to 1000 CPSI
  • Meets Euro III, EPA CARB and E-mark for small engines and Euro VI for diesel engines
  • Double SS foil version conducts heat faster, brazes faster and gives better purification efficiency

Who It Is For

Buyers Who Specify This Product

  • Gasoline and diesel engine builders with displacement from 0.1 to 200 liters
  • Heavy duty truck programmes that must reach the Euro VI emission standard
  • Small engine and motorcycle manufacturers working to EPA, CARB and E-mark

Problems It Solves

What It Fixes in the Exhaust Line

  • Exhaust back pressure that costs engine power and fuel economy
  • Foil melting or loosening in the converter under high thermal load
  • Off-the-shelf carriers that do not fit a specific installation envelope

Specifications

Sizing Confirmed Against Your Application

PRT does not publish a fixed size table for this product. Volume, substrate material and coating are confirmed per application. Send the engine displacement, target emission standard and installation envelope to [email protected].

Quality And Supply

Quality Control Certification and Customisation

Quality Control and Certification

PRT achieved ISO/TS16949:2009 certification in 2009. All products are made in high quality and are completely inspected during manufacturing.

Research and Development

Pruiting has its own independent research laboratory and invests every year in catalyst technology and ceramic technology. An established new product development process is applied from the initial stage of development to shorten the development cycle and avoid errors.

Customisation Options

We work hand-in-hand with our customers to develop bespoke technical solutions. Send the engine displacement, target emission standard and installation envelope by email and our engineers will confirm the matching specification.

How to Order

  1. Send the engine displacement or flue gas duty, the target emission standard and the installation envelope.
  2. Our engineers confirm the matching dimension, cell density and material from the specification table.
  3. You receive a written quotation. Samples and drawings are handled by email.

FAQ

Metallic Substrate FAQ

What foil thickness do you use?

The series uses 0.06mm, 0.05mm or thinner steel foil, which lowers the exhaust gas counter pressure.

Which materials are available?

Material SUS304, SUS441 or as customer requirement.

What diameter range and cell density can you cover?

The current product offer covers from 0.5 inch to 39.50 inch in diameter as a single catalyst, with density from 100 CPSI to 1000 CPSI.

Which emission legislation can it meet?

It meets the emission legislation for Euro III, for small engines EPA CARB and E-mark, and for diesel engines Euro VI. We also have large specification metallic substrate for diesel engine trucks that meets Euro VI.

What is the advantage of the double SS foil version?

It conducts heat faster so the foil is not easily melted, the foil material brazes faster under higher vacuum so it does not loosen in use, and the double S structure gives much better purification efficiency.

Talk to an Engineer About Your Emission Control Project

Send us the engine displacement, target emission standard and installation envelope. We will come back with the matching substrate or catalyst specification.

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