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Two yellow foam roller covers, one showing the red inner core

Acrylic Polyester Microfibre And Foam Compared

Fabric decides how a cover behaves in your customer's paint. Here is what actually separates the four you will be quoted.

Acrylic Fibre

Acrylic is the workhorse of the range. It holds a good volume of paint, releases it evenly and survives repeated cleaning, which is what a decorator needs from a cover used across several rooms.

It handles both water-borne and solvent-borne systems, which is why it is the default when a buyer sells into a mixed market.

  • Even release across a long wall, so fewer reloads
  • Stands up to washing out and reuse
  • Works in both water-borne and solvent-borne paint
  • Takes woven stripe grading cleanly

Polyester

Polyester is the economical choice and the one most often specified for high volume contract work. It carries less paint than acrylic for the same nap, but it is stable, predictable and inexpensive.

For a retail entry price point or a large contract programme where covers are treated as disposable, polyester is usually the right answer.

Microfibre

Microfibre is the fine finish option. The finer filament lays a flatter film with less stipple, which matters on ceilings and on any surface that will be lit at a low angle.

It costs more and it is less tolerant of rough surfaces, so it belongs at the top of a range rather than through the middle of it.

Foam Sponge

Foam sits outside the fabric comparison. It has no pile, so it lays the smoothest film of all, which is why it is chosen for doors, trim, cabinets and gloss work.

It is not a wall cover. Used on a large area it drags, leaves edge marks and wears quickly.

Yellow foam roller sleeve on an orange handled frame
Foam sleeves are specified for trim and cabinet work, not for wall area.

If you are building a retail range, one foam line beside three napped grades usually covers the whole decorating job without confusing the shelf.

Choosing For A Range Rather Than A Job

A decorator picks a cover for one wall. A buyer picks four covers for every wall their customers will ever paint. The two decisions are not the same.

The usual structure is polyester at the entry price, acrylic through the middle, microfibre at the top and one foam line for trim. Everything else is a variant of those four.

Entry price, high volumePolyester
General purpose, reusableAcrylic fibre
Fine finish and ceilingsMicrofibre
Doors, trim and glossFoam sponge

Products Covered In This Guide

Answers

Frequently Asked Questions

Which fabric do you supply most?

Acrylic fibre. It sits in the middle of the range and suits the widest set of paint systems and surfaces.

Is microfibre always better?

No. It lays a finer film but it is less tolerant of rough surfaces and costs more, so it belongs at the top of a range rather than through the middle.

Can foam sleeves be used on walls?

They can, but they drag on large areas and wear quickly. Foam is a trim and cabinet product.

Do you offer more than one fabric in the same size?

Yes. Several 9 inch lines are offered in both acrylic and polyester so a range can carry two price points at one width.

Ask For A Fabric Sample Set

The fastest way to settle this is to hold the fabrics side by side. Ask the export desk for a sample set across the grades you are considering.