Home / Knowledge / Metal abrasive material guide
Metal abrasive material guide
Compare stainless steel, aluminium, zinc, copper and carbon steel media by density, hardness and size range, and see which substrate each one belongs on.
Density decides impact energy. At a given velocity a denser particle arrives with more energy and cuts deeper, which is why carbon steel and stainless clean aggressively and aluminium, zinc and copper do not. Choosing a light medium is not choosing a weak one; it is choosing an appropriate one for a soft substrate.
Hardness decides how the medium wears rather than how hard it hits. A medium softer than the substrate deforms instead of cutting, which is precisely what a deburring application on a casting wants. A medium harder than the substrate cuts, which is what descaling steel requires.
Compatibility decides what is left behind. Any medium embeds some of itself in the surface it strikes, so the question is whether that residue matters. On steel it does not. On aluminium, magnesium, zinc, copper or stainless, ferrous residue rusts, stains and can start galvanic corrosion.
The practical rule is to match the medium to the substrate first, then choose shape by whether the job is cleaning or peening, then size by the smallest feature that must be reached. Price enters last, because the price that matters is cost per part rather than cost per kilogram.
Specifications
| Carbon steel | Dense and hard: steel cleaning and peening |
|---|---|
| Stainless steel | Dense, no iron residue: non-ferrous and peening |
| Aluminium | Light: deburring and whitening castings |
| Zinc | Zinc castings and electro galvanizing |
| Copper | Copper and brass, soft and gentle |
Related Products
As-cut versus conditioned shot
As-cut shot is cylindrical and cuts harder. Conditioned shot is rounded and is what peening requires.
How cut wire shot is made
Drawing into wire, cutting to a length equal to the diameter, then grinding and conditioning into a rounded particle.
Choosing shot size
Size is chosen by the smallest feature the media must reach and the coverage required, not by the size of the part.
Talk to Sukie about your blast line
Tell us the substrate, the finish you have to hand over and the machine you are running, and we will recommend the alloy, the shape and the size range against it.