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As-cut versus conditioned shot
As-cut shot is cylindrical and cuts harder. Conditioned shot is rounded and is what peening requires.
Cut wire shot leaves the cutting operation as a short cylinder with sharp ends, its length equal to its diameter. In that state it is aggressive: the edges cut rather than indent, so it strips scale, paint and oxide quickly.
Conditioning is a mechanical rounding process that removes those edges. The particle becomes progressively closer to spherical, loses the cutting action and gains a consistent indenting one.
Peening specifications call for conditioned shot without exception, and the reason is mechanical rather than bureaucratic. Peening works by plastically deforming the surface layer into compression; a sharp edge striking that surface indents unevenly and can initiate a crack, which is the exact failure the process exists to prevent.
For cleaning, either will work, and the choice becomes economic. As-cut cleans faster, conditioned leaves a smoother finish, and many operations run as-cut for the first pass and conditioned for the finish.
Specifications
| As-cut | Cylindrical, sharp ends, cuts |
|---|---|
| Conditioned | Rounded, indents |
| Peening | Conditioned only |
| Cleaning | Either; as-cut faster, conditioned smoother |
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Metal abrasive material guide
Compare stainless steel, aluminium, zinc, copper and carbon steel media by density, hardness and size range, and see which substrate each one belongs on.
How cut wire shot is made
Drawing into wire, cutting to a length equal to the diameter, then grinding and conditioning into a rounded particle.
Choosing shot size
Size is chosen by the smallest feature the media must reach and the coverage required, not by the size of the part.
Talk to Sukie about your blast line
Tell us the substrate, the finish you have to hand over and the machine you are running, and we will recommend the alloy, the shape and the size range against it.